Repair broken cable yourself - how it works
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You can repair a broken cable yourself. However, this is not always recommended for laypeople. This practical tip shows you how to identify a cable break and then repair it.
You must take this into account if you want to repair a cable break yourself
- The main cause of a cable break is the frequent movement of the cable. This often happens with portable devices such as headphones.
- This usually damages the inner conductor and there is a "loose contact". It can be located by moving the cable.
- Such a broken cable can only be repaired by cutting out the affected area and reconnecting the ends or replacing the cable.
- Please note: A network cable should be completely replaced immediately and not repaired.
Instructions: Repair broken cables safely
- First locate the cable break by connecting the cable and using movement to determine the faulty location.
- Disconnect the cable from the power supply and cut the corresponding point out of the cable.
- Strip the ends with the wire stripper. If necessary, a carpet knife also helps.
- Take the butt connector and insert both stripped ends of the cable into the butt connector.
- Press the butt connector together in the middle with pliers so that you can no longer separate the cables. The professional uses the crimping tool here.
- Heat the heat shrink tubing on the butt connectors on the left and right until it is firmly against the cable.
- Important: It is better to heat the heat shrink tubing too slowly than too quickly.
Repair the simple cable break with a soldering iron
Note: You can also solder thin cables with little voltage on them if necessary. If the cable is moved more often, soldering usually does not last too long.
- Follow the first three steps of the instructions above.
- Slide the heat shrink tubing to one side of the cable.
- Now solder the correct cables to each other using a soldering iron and tin.
- Slide the shrink tube onto the solder joint and heat it. The hose contracts and isolates the solder joint.
- Finally, insulate the entire cable with new insulation.
More tips for hobbyists in the CHIP special issue: screwing, chopping, repairing
The great guide from CHIP - so you get the most out of your devices! 150 pages of professional tips from the editorial team on the topics of PC & notebook, WLAN, multimedia, photo and smartphone. The highlights of the DVD: 77 hardware tools, 16 videos and 1750 products in the test
- Build an SSD using only USB sticks, simply amplify your WLAN and build an iPhone Luper - we show you how!
- In the CHIP kiosk you will find the CHIP special issue either as a booklet or as a PDF for download
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